Behind The Scenes: The Quality Homes Factory

PRECISION. AUTOMATION. EFFICIENCY.

Take a look inside our 125,000 sq. ft. modular production facility, where precision meets efficiency, and discover the team and technology that makes exceptional homes possible. At Quality Homes, we’ve spent decades perfecting our craft. With 38 years of experience and continuous innovation, we’ve transformed how custom modular homes are built.

FROM DRAFTING TO FINAL ASSEMBLY: A SEAMLESS PROCESS

Every Quality Home begins in our drafting department, where skilled designers create detailed plans tailored to each customer’s vision. But what sets us apart is how seamlessly these designs translate into reality.

The drafting team generates precise cut lists that are sent directly to our automated systems, ensuring every piece of lumber is cut to exact specifications. The process flows like clockwork: designs move from drafting to our truss fabrication shop, where custom trusses are built to match each home’s unique requirements. Meanwhile, our advanced sawing systems receive the digital files and begin cutting lumber with remarkable precision. Every cut is tracked on screen—red for completed cuts, green for the next in line—creating an efficient, waste-free operation.

AUTOMATION THAT DELIVERS EXCELLENCE

Our investment in cutting-edge automation technology sets us apart from traditional builders. The computerized sawing system doesn’t just cut lumber—it flips, sorts, cuts, and labels each piece automatically. The lumber feeds through our system on rails, ensuring consistent quality and eliminating human error.

THE IN-HOUSE TRUSS FABRICATION ADVANTAGE

While most builders rely on external suppliers for trusses, we manufacture our own right here in our facility. This gives us complete control over quality, timing, and customization of every home design.

Having our own truss fabrication means we can stay in step with our production schedule, never waiting for deliveries or dealing with supplier delays. Every truss is designed and built specifically for your home, contributing to the superior structural integrity that comes with every Quality Home.

CSA CERTIFICATION: BEYOND INDUSTRY STANDARDS

Our commitment to quality goes far beyond typical building practices. Every Quality Home is CSA certified through a rigorous 400-point quality standard inspection—stricter constraints than most builders ever face. We conduct tests throughout our building process, with quality checks signed off on at each stage.

This isn’t just about meeting standards; it’s about exceeding them. Our team takes pride in the electrical work, plumbing, and structural elements that go into every home, knowing that CSA certification represents the gold standard in Canadian home construction.

INDOOR CONSTRUCTION: DRY MATERIALS, SUPERIOR RESULTS

One of our greatest advantages is our climate-controlled indoor facility. Every component of your home is built and assembled in a dry, controlled environment. No rain delays, no moisture damage, no weather-related quality issues. Our materials stay dry from the moment they enter our facility until your completed home is delivered to your site.

This indoor construction process protects your investment and ensures consistent quality. While traditional builders battle the elements, we’re building your home in optimal conditions every single day.

EFFICIENCY AT EVERY STAGE

Efficiency isn’t just about speed—it’s about precision, quality, and getting things right the first time. Our assembly line approach means each trade focuses on their specialty as homes move through our facility. From framing to drywall, plumbing to electrical, each step is completed by skilled specialists using the best tools and techniques.

The truss shop enhances this efficiency by pre-cutting materials and pre-drilling components. Floor joists arrive ready for electrical installation, studs are cut to exact lengths, and our automated systems ensure every piece fits perfectly where it belongs.

ENVIRONMENTAL RESPONSIBILITY: LESS WASTE, BETTER FUTURE

We take our environmental responsibility seriously. Our precision cutting systems are programmed to maximize lumber usage by identifying common pieces that can be used for regular trusses and setting them aside instead of discarding them. When Bruce Orr, our Truss Plant Supervisor says, “I value our trees greatly and it bothers me when I have to throw material out,” he speaks for all of us.

Our automated sawing technology helps us use lumber more efficiently than ever before. Pieces that would typically become waste are identified and repurposed, contributing to our minimal environmental impact. Combined with our indoor construction process that eliminates weather-related material damage, we’re proud to offer building that’s better for the environment.

BUILT SMARTER, BUILT BETTER

When you choose Quality Homes, you’re choosing a building process that’s lightyears ahead of traditional construction. Our 125,000 square foot facility represents the future of home building—where automation meets craftsmanship, where efficiency meets quality, and where your custom home is built to last for generations.

When considering building your home and who to go with, keep in mind the many benefits that Quality Homes and our modular homes offer. Your custom dream home is built in around 12 days and fully completed in 16 weeks, with no concern of unexpected delays or prohibitive weather conditions. Saving you money with industry-leading quality construction and 10-year warranty. All without losing features you desire or appraisal value. Quality Homes offers efficient, quality home construction with all the benefits of a traditional home build and without any compromises.

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CONTACT US:

1. Send us a message online: click here
2. Give us a call: 1-800-265-2648
3. Send us an email: info@qualityhomes.ca